Clutch issues
Posted: Tue Oct 20, 2015 8:38 pm
A Marina I maintain for a friend has had symptoms for some years of a clutchplate that was wearing out.
As she only drives it to Uni it seemed unnecessary to replace it while still functional - although the clutch would only engage at full pedal release.
A week ago I got a call from her saying the car had lost its clutch - having initially had the pedal go very solid at quarter travel - then when she tried harder - no pedal at all.
I drove to it and found the clutch fluid pipe had popped one end off, and thus lost all its fluid.
I was able to force the pipe back together, bleed it, and then found the same symptoms - totally solid pedal at quarter travel.
I had to get the car home - so I warmed then engine up for a while - stopped it - selected first gear and hit the starter.
After a few lurches the engine started and we were off.
I had to immediately flick it out of gear then repeat the process in reverse - as I needed to turn around.
Once moving in first again, I found if I flicked it into neutral, then held pressure on the gearlever, it would slip into second without a murmur.
I drove it clear across the city in this fashion.
When approaching intersections I would coast up in neutral, wait until I could move off, stop engine then start in first.
I must have looked like a right loser as I lurched away until the motor caught...
Dropped engine and box yesterday - split them and found this...

Anyone ever seen such a thing.?
I fitted a spare lever and a better throwout bearing, new clutchplate, put it all together and threw it in the car.
At close of play last night I had it all bolted up but still bits to bolt on in the engine bay.
Hopefully finish it today time permitting.
Should notice a slight improvement I think....
As she only drives it to Uni it seemed unnecessary to replace it while still functional - although the clutch would only engage at full pedal release.
A week ago I got a call from her saying the car had lost its clutch - having initially had the pedal go very solid at quarter travel - then when she tried harder - no pedal at all.
I drove to it and found the clutch fluid pipe had popped one end off, and thus lost all its fluid.
I was able to force the pipe back together, bleed it, and then found the same symptoms - totally solid pedal at quarter travel.
I had to get the car home - so I warmed then engine up for a while - stopped it - selected first gear and hit the starter.
After a few lurches the engine started and we were off.
I had to immediately flick it out of gear then repeat the process in reverse - as I needed to turn around.
Once moving in first again, I found if I flicked it into neutral, then held pressure on the gearlever, it would slip into second without a murmur.
I drove it clear across the city in this fashion.
When approaching intersections I would coast up in neutral, wait until I could move off, stop engine then start in first.
I must have looked like a right loser as I lurched away until the motor caught...
Dropped engine and box yesterday - split them and found this...

Anyone ever seen such a thing.?
I fitted a spare lever and a better throwout bearing, new clutchplate, put it all together and threw it in the car.
At close of play last night I had it all bolted up but still bits to bolt on in the engine bay.
Hopefully finish it today time permitting.
Should notice a slight improvement I think....
